Prexonics® Inkjet Printing Systems for Functional Coatings

Elevating Electronics Manufacturing to Digital Inkjet Printing

Heraeus Printed Electronics specializes in the advancement of digital printing technology tailored for the electronics manufacturing industry. Our Prexonics® inkjet printing systems portfolio ranges from lab demonstrator to high-volume manufacturing equipment.

The Prexonics® inkjet printers for selective functional coatings embrace the digital transformation in manufacturing. The inkjet printing systems enable mask-free selective coating, enhancing material efficiency to an impressive 99% and supporting high-speed printing operations. This approach allows for rapid design changes, fostering an environment where creativity and innovation lead to unprecedented design freedom.

Heraeus Printed Electronics continues to redefine the potential of printed electronics, offering solutions that empower manufacturers to achieve superior results and maintain a competitive edge.

Prexonics® PES2110 Inkjet Printing System - Production on populated ring frames

The Prexonics® PES2110 inkjet printer stands as the centerpiece of our inkjet printing solutions, offering a comprehensive suite of functionalities designed for optimized performance:

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  • Mass Production Readiness
    Equipped with automated loading and unloading, the PES2110 inkjet printer is built to handle the rigors of full-scale production on populated ring frames. Its design is a testament to our commitment to operation excellence.
  • Advanced Pre-Treatment
    Our integrated system incorporates atmospheric plasma pre-treatment with the flexibility to use different process gases. This feature is crucial for securing the adhesion of silver coatings on a variety of substrates, ensuring quality and consistency.
  • Efficient Inkjet Printing
    Single-pass inkjet printing on populated 12-inch ring frames redefines productivity. The selective printing function enables selective metal coatings without traditional masking or etching, decomplexing the production process.
  • Optimized Curing Process
    Tailored curing for populated ring frames ensures superior silver formation on packages, a critical aspect for high-performance electronic components.
  • Inline Sensors for Control of Parameters
    Each process step can be controlled and monitored in real time by a large number of measuring sensors. Software enables the management of the entire process from a single source - ready for lights-out manufacturing

Prexonics® PES1120 Inkjet Printing System - Lab demonstrator for technology validation

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The Prexonics® PES 1120 inkjet printer stands for technology validation and lab-based research. It provides the necessary environment for multi-unit feasibility tests and is instrumental in establishing proof of reproducibility, serving as the foundational step towards production scaling.

Prexonics® PES3110 Inkjet Printing System - High Volume Production (Launch 2025)

Our scalable and flexible cluster systerm for high volume manufacturing will be available in 2025.

For the development of the next-generation inkjet printing machine, Heraeus has joined forces with Suss MicroTech, the leading provider of advanced equipment and process solutions for semiconductor manufacturing. The high-volume JETx production system, which is designed for the integration of various printhead and substrate technologies, expands the application potential of Heraeus' digital printing technology. The high production capacities and the excellent global sales and service network of SUSS MicroTec support the smooth transfer of the Prexonics® solution to high-volume production.

Prexonics® Turnkey Solution

We combine our extensive expertise in digital inkjet printing on electronic components and offer particle-free metal inks, deep process knowledge and inkjet printing systems for the semiconductor market.

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Innovation and Support

We support our clients throughout the integration process, providing expert guidance to harness the full potential of our Prexonics® particle-free inks in their unique applications.

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