Heraeus Printed Electronics specializes in the advancement of printing technology tailored for the electronics manufacturing industry. Our premier machine, the Prexonics® PES2110, is engineered for mass production efficiency, integrating advanced features to meet the high-volume demands with precision and adaptability.
Heraeus Printing Systems
Elevating Electronics Manufacturing
Prexonics® PES2110 – Equipment for production on populated wafer frame
The Prexonics® PES2110 stands as the centerpiece of our printing solutions, offering a comprehensive suite of functionalities designed for optimized performance:
- Mass Production Readiness
Equipped with automated loading and unloading, the PES2110 is built to handle the rigors of full-scale production on populated wafer frames. Its design is a testament to our commitment to operational excellence and throughput maximization. - Advanced Pre-Treatment
The machine incorporates atmospheric plasma pre-treatment with the flexibility to use different process gases. This feature is crucial for securing the adhesion of silver coatings on a variety of EMC substrates, ensuring quality and consistency. - Efficient Inkjet Printing
A standard 12-inch wafer frame is at the core of the PES2110’s capabilities, enabling single-pass printing that redefines productivity. The selective printing function offers the finesse to operate without traditional masking or etching, streamlining the production process. - Optimized Curing Process
Tailored curing for populated wafer frames ensures superior silver formation on packages, a critical aspect for high-performance electronic components. - Inline Sensors for Control of Parameters
Each process step can be controlled and monitored in real time by a large number of measuring sensors. Software enables the management of the entire process from a single source - ready for lights-out manufacturing
Prexonics® PES1120 – Equipment for lab use / technology validation
Supporting the PES2110 is the Prexonics® PES 1120, an invaluable tool for technology validation and lab-based research. It provides the necessary environment for multi-unit feasibility tests and is instrumental in establishing proof of reproducibility, serving as the foundational step towards production scaling.
Prexonics® PES3110 - Equipment for High Volume Production (Launch 2025)
Our scalable and flexible cluster systerm for high volume manufacturing will be available in 2025.
For the development of the next-generation machine, Heraeus has joined forces with Suss MicroTech, the leading provider of equipment and process solutions for semiconductor manufacturing. The high-volume JETx production system, which is designed for the integration of various printhead and substrate technologies, expands the application potential of Heraeus' digital printing technology. The high production capacities and the excellent global sales and service network of SUSS MicroTec support the smooth transfer of the solution to high-volume production
Key Benefits of Heraeus Printing Systems
Embracing the digital transformation in manufacturing, our systems are designed to be mask-free, enhancing material efficiency to an impressive 99% and supporting high-speed printing operations. This approach allows for rapid design changes, fostering an environment where creativity and innovation lead to unprecedented design freedom. Heraeus Printed Electronics continues to redefine the potential of printed electronics, offering solutions that empower manufacturers to achieve superior results and maintain a competitive edge.